ELECTROPLATING HANDBOOk
CONTENTS
Contributors / v
Preface / vii
PART I. GENERAL PROCESSING DATA
1. Tables of Data, Edwin R. Bowerman, Jr. / 3
2. Design for Plating, J. Hyner / 50
3. Metal Surface Preparation and Cleaning / 58
A. Basis Metal Surface, Keith Sheppard / 58
B. Polishing, Brushing and Buffing, Henry L. Kellner and
Kenneth J. Gatchel/ 61
C. Mass Finishing Methods, J. Bernard Hignett / 78
D. Electropolishing, Dean E. Ward / 100
E. Solvent Cleaning, Kenneth S. Surprenant / 121
F. Alkaline Cleaning, Lawrence J. Durney /147
G. Oxide Removal, Cloyd A. Snavely and Charles L. Faust / 159
4. Typical Processing and Operating Sequences / 174
A. Metals, Donald L. Synder and James K. Long / 174
B. Plastics, J. B. HaJdu and Gerald Krulik / 202
5. Wastewater Control and Treatment, Clarence H. Roy /206
6. Plating Bath Compositions and Operating Conditions,
Lawrence J. Durney / 226
7. Plating Standards and Specifications, Edward T. Clegg and
Fielding Ogburn / 263
8. Troubleshooting, Lawrence J. Durney / 285
9. Analysis of Plating Solutions, John Morico / 289
10. Testing Electrodeposited Coatings /309
A. Thickness Tests, Isidore Cross / 309
B. Corrosion Tests, James Douglas Thomas /328
C. Inspection, Leland M. Morse /332
11. Industrial Hygiene and Safety, Bryan E. Winter and
Anthony O. Facciolo, Jr. /341
12. Relevant Materials Science for Electroplaters, Rolf Weil / 352
13. Surface Protection and Finishing Treatments / 366
A. Phosphate Coating Processes, Alfred Douty and Ellsworth A. Stockbower,
revised by William C. Jones /366
B. Chromate Conversion Coatings, William P. Innes / 390
C. Sulfuric and Chromic Acid Anodizing of Aluminum, W. C. Cochran / 396
D. Anodizing and Surface Conversion Treatments for Magnesium,
H. K. DeLong / 410
CONTENTS
14. Nonelectrolytic Metal Coating Processes / 420
A. Non-Catalytic Chemical Methods, H. L. Pinkerton /420
B. Vapor-Phase Methods, John A. Thornton /426
C. Catalytic Methods, Ian McDonald /438
15. Current and Metal Distribution, H. L. Pinkerton, revised by
Lawrence J. Durney / 461
16. Electroforming, George A. DiBari /474
PART II. ENGINEERING FUNDAMENTALS AND PRACTICE
17. Plant Location and Layout, Simon P. Gary / 493
18. Floors-Plans and Construction, Robert R. Pierce / 503
19. Tanks-Design, Construction Installation and Maintenance, John V. Davis
and A. Kenneth Graham, revised by Lawrence J. Durney /516
20. Linings, Kenneth Tator / 525
21. Heating and Cooling Equipment, H. L. Pinkerton and
A. Kenneth Graham / 537
22. Design, Construction, Insulation and Maintenance of Plating Racks,
Herbert Tilton / 559
23. Manually Operated Installations, Lawrence J. Durney / 567
24. Barrels, William H. Jackson and A. Kenneth Graham, revised by
Reginald K. Asher, Sr. / 573
25. Semi- and Fully Automatic Plating Machines, Martvig J. Moll, revised by
Lawrence J. Durney / 606
26. Continuous Plating Equipment for Steel Mill Products, A. Kenneth Graham
and Samuel S. Johnston / 617
27. Anode and Cathode Rod and Bus Systems, A. Kenneth Graham and
H. L. Pinkerton, revised by Lawrence J. Durney / 631
28. Exhaust Systems, Allen D. Brandt and David M. Anderson / 638
29. Electrode Materials and Design, H. L. Pinkerton, revised by
Lawrence J. Durney /656
30. Rectifiers, Peter Cambria / 669
31. Pulse Plating, Robert Duva / 684
32. Rinsing, H. L. Pinkerton and A. Kenneth Graham / 691
33. Drying Practices and Equipment, H. L. Pinkerton / 710
34. Filtration, Richard W. Crain / 716
35. Auxiliary Equipment for the Plating Room, H. L. Pinkerton, revised by
Lawrence J. Durney / 728
36. General Maintenance, Richard B. Saltonstall and Leslie C. Borchert / 739
37. Electrochemical Machining, Charles L. Faust /744
38. Electrodeposition of Organic Coatings, George E. F. Brewer / 755
39. High Speed Plating / 767
A. Applications, W. H. Safranek / 767
B. Principles, Robert Duva / 772
Index / 775
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